Molded Door Panel

Automated Cabinet Door Production Line

Add Product for Request

Layout and dimensions

One for four layouts and dimensions

Production process

Detailed description of the flow chart

First step: Laser marking: Before starting the marking, the equipment will automatically position the plate accurately, automatically identify the marking origin, and ensure the laser marking after the marking position accuracy. The marking effect is shown in PIC 2.3.

Second Step: Door reaming, glass groove processing: After the laser marking is completed, the laser marking machine automatically feeds the disc machining center that specializes in processing the reverse hinge hole and the glass groove. The machining center will automatically change all the hinge holes and glass slots. All processed.

Third Step: Automatic turning: After the hinge hole and glass groove on the reverse side are finished, push the material to the turning machine, and the turning machine automatically flips the plate.

Fourth Step: Intelligent shunt delivery: After the board is turned over, the new generation cloud control system will judge the working status of the four front modeling centers, and the smart ones will be produced to idle devices.

Fifth Step: Modeling and engraving, automatic discharge: high-precision screw processing center, the board sent by the system is automatically loaded with the corresponding program, the front shape is automatically changed and the knife is engraved and then automatically cut.

Production line equipment and advantages

Overall line of production line

 Equipment list

Equipment

Quantity

Laser Marking Machine

1 set

Loading Table

1 set

Loading and unloading NTSD1325S Automatic Tool Change Center

1 set

Flipper

1 set

Power roller conveyor line

1 set

Ball Screw Double Servo Automatic Tool Change Center

4 set

Production line advantage

  • Fully automatic processing of the front and back of the molded door panel greatly increases daily output.

  • Taiwan’s new generation cloud master control system automatically assigns tasks to extensions, requiring only one person to operate, reducing manual intervention and saving labor costs.

  • Optional one-to-two, one-to-three, one-to-four production mode.

  • Flexible matching of equipment according to customer output and plant layout.

Production line staffing and production

The production line of this production line can reach 400 square meters per day (eight hours) under normal starting conditions. Only one person can operate the entire production line, and one person can complete all the processes such as marking, hinge hole, glass groove, turning surface, shape carving and cutting. In the traditional single-machine production mode, each device needs to be operated by one person, and it must be manually turned over, and the efficiency is far from the efficiency of the production line. The land occupation planning of the production line is also relatively compact, and the plant area is rationally used. In summary, this production line has fully achieved the effect of saving people, saving time, saving electricity, saving land, high speed, high yield and high efficiency.

Equipment technical parameters

Laser Marking Machine

ModelLaser Marking Machine
X Area1220 mm
Y Area2440 mm
ServoSyntec servo
TransmissionSingle arm

Reducer Z axis ball screw

Max. air moving speed60 m/min
Max. work speed60 m/min
Control systemTaiwan Syntec
Laser headRaycus
Panel positionAutomatic position
Work pressure0.6 - 0.8 Mpa
Work voltage380V/3P/50Hz

Reverse Hinge Hole, Glass Slot Disc Machining Center NTSD-1325S

ModelNTSD-1325S
Effect work areaX1300 mm
Y2500 mm
Z200 mm
TransmissionX/Y axis helical rack,Z axis ball screw
RailTaiwan PMI 30 square rail
InverterSunfar inverter
Drive systemTaiwan Syntec
Operate systemTaiwan Syntec
SpindleCoolingAir cooling
Power9 kW ATC
Rotate6000 - 24000 rpm
Tool capacityDisc servo tool capacity with 16 sets
Max. collect diameterφ12.7 mm
Max air move speed80 m/min
Effective max. work speed25 m/min
Precission±0.05 mm
Repeat position precission±0.05 mm
TableVacuum suction
Body structureThick square iron welded
Work pressure0.6 - 0.8 Mpa
Work voltage380V/3P/50Hz

 

Positive Process Ball Screw Double Servo Automatic Tool Change Center NTSD-1325X

ModelNTSD-1325X
Effective work areaX1300 mm
Y2500 mm
Z200 mm
TransmissionX/Y/ Z axis high precision ball screw
RailTaiwan PMI 30 square rail
InverterSunfar inverter
Driving systemJapan Yaskawa
OperateTaiwan Syntec
SpindleCoolingAir cooling
PowerItaly HSD 9kW ATC
Rotate6000 - 24000 rpm
Tool change capacityFollow double servo tool change capacity with 24 sets
Max. collect diameterφ12.7 mm
Max. air move speed40 m/min
Effective max. work speed15 m/min
Precission±0.05 mm
Repeat position precission±0.05 mm
TableVacuum chamber adsorption
Body structureThick Square iron welded
Work pressure0.6 - 0.8 Mpa
Work voltage380V/3P/50Hz